General Contracting

Greenhouse

Long gone are the days of consulting The Farmer’s Almanac. The amazing technology used in the agricultural construction industry creates more than beautiful produce. The field is sparking new technologies that could help you grow more products with fewer resources and revolutionize how we use space to create food.

If you are a commercial farmer growing lettuces, peppers, spinach, strawberries, and herbs, you’ve more than likely wondered if a greenhouse with a controlled environment would help you increase your revenue. Vertical farming or cutting-edge hydroponic grow house, new farming methods are being combined with tried-and-true horticulture science for some amazing results.

What’s inside a greenhouse matters as much as how it’s built. Choosing the right equipment, and designing your building for that setup, is critical for you to get the maximum output for your hard work.

We hope this brief guide will help you make an informed decision about the greenhouse you need for your operations in Pennsylvania. Let’s explore the main components of a greenhouse.

 

Key Components

 

Heating and Cooling Systems

The growing season in the Pennsylvania Lowlands lasts around 6 to 7 months due to its mild climate. This makes a system that can sustain a constant temperature one of the most critical components.

While you’re probably used to the idea of preparing for a freeze, indoor systems mitigate crop disasters for you. When designing your greenhouse, it is essential to incorporate fans, vents, shade curtains, and fogging systems.

Irrigation Systems

Manual watering of crops is labor intensive, which is why automated irrigation is your best option.

When designing a greenhouse, adding overhead sprinklers, misting systems, drip irrigation systems, and soaker hoses is a must. What controls those systems is becoming the really interesting part.

With technological innovations on the rise, it’s possible to have artificial intelligence (AI) software controlling irrigation systems to provide the right amount of water to your plants at the right time.

Lighting System

When designing a greenhouse, you should also consider the type of lamps you want to incorporate.

High-pressure sodium (HPS) and metal halide (MH) lamps, as well as LED lights, are all great options to provide enough UV to your crops during cloudy or rainy days.

Energy costs are a major obstacle for indoor farming and vertical farming especially. Designing a system to harness day light or and even solar power helps you increase sustainability and lower energy consumption.

Growing Media and Fertilization

If you decide to use a hydroponic system, it’s important to make sure the greenhouse design will accommodate it. There are a variety of systems, including:

  • Nutrient Film Technique (NFT)
  • Deep Water Culture (DWC)
  • Wick Hydroponics
  • Ebb & Flow
  • Drip Hydroponics
  • Aeroponics
  • Dutch Buckets

Along with making sure your greenhouse can support your hydroponics system, you may want to add a CO2 fertilization system as well. With options ranging from a CO2 generator to a carbon dioxide system fully integrated into your facility, the design needs to reflect your business needs.

What Structure Should You Opt For?

There are two main structure styles for greenhouses: the ridge and furrow type and freestanding greenhouse structures. While ridge and furrow buildings are the most economical, freestanding ones are more versatile when it comes to structural design.

Gutter-connected greenhouses, the more common name for ridge and furrow, offer cost-effective construction, optimize ground space usage, and entail lower heating expenses per unit of floor area. They do have disadvantages like reduced light penetration due to eave shadows and other structural elements, as well as the potential for snow accumulation along the eaves causing issues.

Close Out

When designing the greenhouse for your horticulture and grow facility, you want to have ventilation, insulation, UV protection, and durability in mind. This is where GALBRAITH Pre-Design Inc. comes in.

We champion the design-build approach, where the responsibility for the success of your project is shared between designers and builders. This approach ensures that the final product meets your expectations. We’ll use industry leading Butler Manufacturing™ systems to give your project the best value for your budget.

Contact us today to take your year-round farming business to the next level.

 

 

 

General Contracting

Healthcare facilities, whether hospitals, clinics, or specialized treatment centers, require construction expertise far beyond most conventional building projects. A building contractor that prioritizes patient care is vital.

This is where certified contractors step in. Extra knowledge and experience in medical construction ensures you can provide our community with proper continuity of care—and your contractor should take that role seriously. Design and construction elements like reinforcement, both structural and specialized materials, are more than suggestions for most healthcare projects.

Continue reading to learn about the critical role that professional contractors play in constructing healthcare facilities.

Unique Challenges in Healthcare Facility Construction

The fine points of patient care, stringent safety protocols, and adherence to health regulations make healthcare facility construction unique. Approved contractors are well-versed in these complexities, ensuring that every aspect of the project aligns with the specific needs of your niche in the healthcare industry.

The Importance of Certification

Certification signifies that a contractor has undergone rigorous training and competently follows healthcare-specific standards. We consider it a mark of professionalism and a commitment to excellence.

Expertise in Infection Control

Armed with specialized training and certification, the builders possess the knowledge and skills to implement infection control measures during construction. This expertise is invaluable in preventing the spread of infections while your facility is under construction.

Compliance with Regulatory Requirements

Accredited contractors ensure that every aspect of the construction project complies with state and federal laws. This level of compliance is essential for the safety of patients and the facility’s legal standing.

These regulations are also different, depending on the state, county, and specialization. Familiarity with building requirements for different areas is essential for your project’s success.

Efficient Project Management

Certified contractors bring project management expertise that streamlines the construction process. They operate on deadlines and operate safely and accurately.

Experience in full-cycle construction, like design-build, creates a contractor that calculates lead times, construction times, and your deadlines into a reliable timeframe.

Adapting to Changing Technologies

Healthcare, like construction, evolves constantly. With technological innovations and their ensuing regulations, up-to-date experience and knowledge is critical.

Skilled contractors stay informed of the latest medical equipment and technical infrastructure advancements, ensuring the facility provides state-of-the-art care and meets or exceeds rules and regulations. We’ve also partnered with industry leader Butler Manufacturing™ to give you access to the latest in building technology.

Safety First

The best contractors prioritize safety at every stage of the healthcare construction process. This commitment reduces the risk of accidents and ensures the well-being of everyone on the construction site.

Flexibility and Adaptability

It’s hard to relocate an entire medical unit and maintain your scheduled appointments, so healthcare centers often need to remain operational during construction or renovation.

Professional contractors understand the need for flexibility and adaptability and go to great lengths to minimize disruptions to patient care while work is underway. We’re also knowledgeable about medical information security needs and work with you to ensure protected health information stays secure.

Accountability and Quality Assurance

Accredited contractors take accountability seriously. Like your own organization, they have systems in place to ensure quality assurance throughout the construction process.

This commitment to quality translates into a healthcare facility that meets or exceeds industry standards.

Certifications Essential

Healthcare construction contractors need certifications to guarantee safety, quality, and adherence to medical facility project requirements. These certifications demonstrate their expertise and commitment to the specialized demands of healthcare construction. Becoming a Certified Healthcare Constructor (CHC) by the American Hospital Association (AHA) signifies proficiency in healthcare construction practices, infection control, healthcare regulations, and facility operations.

The Infection Risk Assessment (ICRA) certification is essential for effectively managing infection risks in healthcare settings and safeguarding patients and staff. Additionally, the ASHE Healthcare Construction Certificate (HCC) from the American Society for Healthcare Engineering (ASHE) addresses healthcare-specific challenges, regulatory compliance, and the unique demands of healthcare facility projects.

 

Do you need a certified, trained professional to handle your Healthcare construction’s unique needs? GALBRAITH Pre-Design Inc.’s team can help you. Contact us now.

General Contracting

When it comes to modern steel building construction, insulated metal panels (IMPs) have emerged as a highly versatile and eco-friendly option. They offer an array of benefits, from design customization to environmental sustainability and acoustic insulation.

Welcome back to the final part of our 3-part series on Insulated Metal Panels. These innovative building components create an energy-efficient facility and are extremely durable. In the first part we gave you a breakdown of what IMPs are and their benefits. In Part 2, we talked about maintenance and durability.

This time, let’s discuss some customization options, sustainability, and acoustic benefits of Insulated Metal Panels.

 

Customization Options with Insulated Metal Panels

One of the key reasons why insulated metal panels are gaining popularity is their vast range of customization options. Manufacturers like Butler Manufacturing™ offer an impressive selection of colors, finishes, sizes, and profiles for IMPs, allowing architects and builders to achieve their desired aesthetics.

For instance, the eStylWall™ Flat series from Butler Manufacturing provides a wide range of color choices, ensuring that the building’s exterior can match the surrounding environment or reflect the branding of the business it houses. The ability to select different finishes also adds to the design possibilities, catering to various architectural styles.

Moreover, IMPs offer exceptional design flexibility, adapting to different building shapes and structures. The TextureWall™ panel by Butler Manufacturing exemplifies classic styling with modern innovation. Its textured surface not only adds a unique touch to the building’s appearance but also offers enhanced visual interest and depth.

 

Environmental Considerations of Insulated Metal Panels

Environmental sustainability is a crucial aspect of modern construction, and IMPs tick several boxes when it comes to green building practices.

Firstly, the materials used in insulated metal panels are often recyclable, reducing the demand for new resources and minimizing waste generation. This aspect aligns well with the growing emphasis on circular economies and reducing the carbon footprint of construction projects.

Secondly, IMPs contribute to energy efficiency in buildings. The insulated core of the panels helps regulate indoor temperature, leading to reduced heating and cooling needs. This thermal efficiency can lead to lower energy consumption, resulting in cost savings and a smaller environmental impact.

Furthermore, buildings constructed with IMPs may qualify for Leadership in Energy and Environmental Design (LEED) certification, a prestigious recognition of sustainable and eco-friendly construction. Such certification can enhance the property’s value and appeal to environmentally conscious businesses and tenants.

 

Acoustic Insulation with Insulated Metal Panels

Beyond their thermal properties, insulated metal panels also offer excellent acoustic insulation benefits. Noise pollution is a growing concern in urban areas, and IMPs can be an effective solution to mitigate it.

Within commercial buildings like offices and hotels, IMPs help keep unwanted external noise out, creating a more conducive environment for work, relaxation, or rest. Reduced noise intrusion can lead to increased employee productivity and guest satisfaction.

Conversely, in industrial facilities and manufacturing plants, where noise is an inherent part of operations, IMPs can keep the noise contained within the building. This containment is vital for maintaining a harmonious relationship with neighboring communities and adhering to noise regulations.

 

At GALBRAITH Pre-Design Inc, we are not only an award-winning design-build commercial and industrial construction, but we’re also a certified Butler Builder®. Are you in Pennsylvania and the Mid-Atlantic and need your construction project done right? Then get in touch with us today and get started!

General Contracting

IMPs on a PEMB

Crafting an energy-efficient cold storage facility or indoor farming operation takes careful planning. Choosing components with future energy savings in mind, even for an office or manufacturing facility.

That’s where Insulated Metal Panels — or IMPs — come in.

Welcome back to our blog series on insulated metal panels (IMPs) for steel building construction. In Part 1, we discussed exactly what IMPs are and their benefits in metal building systems.

Now, in Part 2, we’ll give you a better picture of what owning IMPs is like. We’ll discuss the crucial aspects of installation, maintenance, and safety features, and discover how IMPs enhance your steel construction projects in almost any industry.

 

Installation Process of Insulated Metal Panels for Steel Building Construction

Steel building systems are one of the most efficient construction choices. Insulated metal panels can be installed on an existing structure and should be installed by experienced craftsmen. In fact, IMP design means a skilled team can install the system, which is often interlocking, quickly, easily, and accurately.

 

Preparing Your Job Site and Steel Building Framing

First, we’ll clear the construction site and create a level foundation. Next, if we’re not working on an existing structure, we’ll install the structural frame that will support the weight and load-bearing capacity of the IMPs.

This isn’t an area you want to cut corners and if you have an existing building we’re upgrading, don’t worry. We’ll make sure everything is in order and capable of supporting IMPs before any work can start.

After all, safety and quality are part of The Galbraith Difference.

 

Insulated Metal Panel Placement in Steel Building Systems

Once the underlying structure is erected or yours prepped, our craftsmen will precisely position and securely fasten the insulated metal panels according to the manufacturer’s instructions. While installing, our team ensures proper alignment and sealing to achieve a weather-resistant building envelope.

While GALBRAITH is a Butler Builder, we do work with and install other brands of insulated metal panels. Just contact us for more information

 

Joint Treatment

This next step is critical: seal the joints between panels. Our technicians will apply joint sealants, which are sometimes also called “pigtail sealants” because of the swirled pattern created during application.

These sealants act as a gasket and prevent air and water infiltration and help maintain optimal energy efficiency.

 

Finishing Touches

Next, we’ll “button up” your project. Flashings, trims, and architectural enhancements work to provide the final layer of protection for your new wall system.

Often, clients choose components that also give their building a new or branded appearance. Insulated metal panels offer a wide range of colors and styles, and you can even pick some that look like classic stucco.

 

Maintenance and Upkeep of Insulated Metal Panels in Metal Building Systems

First off, your wall systems should be included in your regularly scheduled commercial building maintenance schedule.

That being said, IMP’s surprisingly low maintenance requirements bring a new level of convenience to building ownership. With just these following few steps, you can keep your strong and efficient wall system performing:

 

Cleaning and Repair Procedures for Insulated Metal Panels

Regularly clean the insulated metal panels in your steel building system using mild detergents and water to remove dust, dirt, or other contaminants. This removes any build-up and is a great time to also inspect the panels.

Promptly address any accidental damage or wear your maintenance team finds. Consult the manufacturer or contact experienced professionals for guidance on minor repairs, panel replacement, or resealing damaged components in steel construction.

Aside from damage from flying debris, expect very little maintenance needs from your system. They are designed for maximum performance.

 

Expected Lifespan of IMPs

With proper maintenance, insulated metal panels in steel construction projects can exceed 40 years in lifespan. Regular upkeep and timely repairs maximize their durability, performance, and lifespan.

It’s important to regularly inspect and repair any damage caused to your IMP system. Damage from debris is one of the most common issues and is also something you usually cannot predict or control. When your panels do need maintenance, make sure you call an experienced company to handle repairs.

 

Fire Ratings and Safety Features of Insulated Metal Panels

Some projects have higher fire safety concerns, and some owners just enjoy some extra peace of mind, but more and more owners are choosing IMPs more often for fire and safety reasons.

Insulated metal panels undergo rigorous testing to obtain fire ratings and certifications. These ensure their compliance with high fire safety standards and their suitability for industries like data centers or healthcare facilities. To meet these requirements, IMPs are constructed with fire-resistant materials and techniques.

They effectively contain the spread of fire, providing crucial evacuation time and minimizing property damage within your facility. That’s a big part of why we’re seeing insulated metal panels being used in such a wide variety of projects.

 

Why You Should Choose Insulated Metal Panels

By incorporating IMPs, you’ll create a safe, durable, and efficient steel building system. You’ll create a low-maintenance building envelope that keeps your energy bills at a minimum and your building performing for decades.

Next time, in our final installment on insulated metal panels, we’ll talk about IMP’s design flexibility and the interesting ways they help owners handle unwanted noise — from both inside and outside of their buildings.

Need some help or want to request a consultation? Contact us today at

[email protected] or (717) 776-6337.

General Contracting

There’s big business in controlling heat transfer, and for good reason. Heat transfer in its various forms doesn’t just plague cold storage facility owners: the average commercial business owner also has areas of heat transfer and energy loss.

 

Clients consistently mention rising utility costs due to their building’s inefficiency during consultations. Air leakage and improper insulation are usually their problems, and there are quite a few ways to repair these issues.

 

Improper maintenance and old and failing components like the previously discussed door seals are usually the places we would start looking, but even a properly maintained building can have unwanted heat transfer at any point.

 

Energy regulations and increasingly high operating costs also drive owners to seek out better solutions.

 

Owners ask for ways to make their facilities more efficient, whether through retrofitting and remodeling or new construction. Regardless of the type of project, we usually mention one great option to decrease your energy losses and increase your building’s efficiency: Insulated Metal Panels or IMPs.

 

We’re going to do a three-part series on insulated metal panels, . We’ll discuss when IMPs are best utilized, their maintenance and installation, and more. In the first part of our series, however, let’s go over

  • What is an insulated metal panel and what materials are they made of
  • the benefits of using IMPs.

 

What are Insulated Metal Panels?

 

Insulated metal panels are sandwich panels consisting of two metal skins with a rigid insulating foam core “sandwiched” in between. The foam core is the secret to their efficiency and the metal is also chosen and designed to limit heat and cooling loss. Most panels are steel or aluminum.

 

IMPs are engineered to provide excellent thermal performance and structural integrity. They’re also designed to look more appealing than basic, plain panels, but budget-minded options are always available.

 

Regardless of the specific metal used, the outer and inner layers sandwiching the insulation have a dual purpose, and they also protect the softer dense insulation inside. The exterior of your building tolerates wind, rain, hail, sleet, snow, sand, hurricanes, and anything else Earth can throw at it. Insulation would not survive that onslaught.

 

Combine that with products like Butler Manufacturing’s™ Butler-Cote finish system with a 25-year warranty on film integrity, chalk, fade, and gloss retention and you have a wall system that is brand compliant and amazingly energy efficient for a long, long time.

 

So, you’re starting to see why people choose insulated metal panels more and more often.

 

Benefits of Insulated Metal Panels or IMPs

 

As Metal Architecture points out, for any project where cost and energy efficiency are a concern IMPs offer the most impact per dollar of any building component.

 

How can they make so bold a claim? There are a few factors:

  • Faster installation
  • Energy efficiency
  • Enhanced comfort
  • Durable and low-maintenance
  • Sustainability

 

Insulated metal panels offer significant cost savings.  Labor costs are a large part of construction costs and insulated metal panels install quickly.

 

An experienced team can install IMPs blindingly fast—they’re not having to also lay down insulation and other components. These significant early cost savings roll right into the longer-lasting effect of energy efficiency.

 

Insulated metal panels are designed to protect data centers, cold storage, and other facilities that require a consistently maintained temperature. Offices enjoy the well-maintained environment and owners report greater rates of employee satisfaction.

 

With less fluctuation in temperature from an IMP system, your building will use less energy. Which will save you money over the life of your building. Which is good, because IMPs are also durable.

 

Let’s Talk About IMP Durability

When compared with conventional stick-built or wood construction, IMPs are the hands-down winner in the durability class. With two layers of metal protecting them, they are resistant to weather, UV radiation, moisture, pests, and fire.

 

The dual layers of metal also provide excellent structural integrity. Able to actually provide strength to the wall system, insulated metal panels form a strong front to fight off your building’s attackers.

 

Impact damage from things like hail and debris is reduced, and the tight seals and joints prevent water intrusion, reducing the risk of mold, rot, and structural damage. IMPs also don’t corrode, as they’re usually treated with a protective coating.

 

These factors, including the materials and design of an insulated metal panel, make it an extremely durable, long-lasting building component.

 

Closing the Project

 

Insulated metal panels make a great choice for an energy-efficient and durable commercial building wall system. They provide durability and low maintenance in addition to exceptional energy efficiency. As a Butler Builder®, we bring you a full range of insulated panels for your next projejct.

 

As the demand for efficient products grow, more businesses and organizations are utilizing IMPs superior performance and cost-effective installation for their projects. Next time, as part of our series on insulated metal panels, we’ll discuss the installation, maintenance, and safety features offered by IMPs.

 

Need more help or want to request a consultation? Contact us today at

[email protected] or (717) 776-6337.

General Contracting

Recently, a bipartisan bill focused on a major problem plaguing much of the United States: failing infrastructure. With catastrophes like the August 2007 I-35W Bridge Collapse in mind, our lawmakers came together to repair the issue with the Bi-partisan Infrastructure Bill in 2021.

 

With the intention of keeping America competitive on the world stage, creating a strong system of electric vehicle charging stations, and rebuilding the crumbling areas of the country, contractors, construction companies, and municipal and government agencies busily began building with funding via the bill.

 

You can view an interactive map here to see where civil construction projects have been planned so far, what those projects entail, and their budgets. This is a great way to not only see what your state and county have planned but to research the vast types of projects.

 

The steady growth of projects coincides with the growth experts expect to see in infrastructure construction in 2023 — a 16% increase in civil construction starts over 2022. Projects like improvements to aviation hangars and airfields, road and bridge construction and repair, and public transit have been very popular so far.

 

With billions of dollars on the line and so many communities in desperate need of repair and improvement, getting to the first day we break ground may seem like an uphill battle. Securing funding and navigating the proposal process is easier said than done, and then you still must hope you chose a competent and capable construction company.

 

We’re here to help you choose the right company for your community project.

 

These projects affect us all. It’s important to us to help city, municipal, and other government organizations get the highest quality construction they can find.

 

 

How to choose a construction company for a government-funded infrastructure construction project

 

However you gather a list of construction companies, you should ask a few questions to determine their suitability. These are the most important topics to consider:

  • Their experience in strictly regulated construction
  • If they have the proper company resources
  • A history of quality and a good safety record and strong safety culture
  • A focus on sustainable and efficient construction solutions

 

An Experienced Construction Company

This one seems a given, but a construction firm that has decades of experience is usually a safe choice. General construction experience isn’t all that they need, though.

 

Working with government programs and within government guidelines is a separate beast. Special certifications and training keep a builder at the forefront of best practices and procedures and past experience navigating the extra rules and regulations associated with civil construction are invaluable.

 

Strict energy efficiency guidelines and building regulations are just par for the course on these projects. Your builder should be able to get the most for your money on these projects: taxpayer dollars should be used carefully and efficiently.

As a highly-experienced civil construction company, we chose to participate in a government-led program called Sourcewell to give clients the easiest an easy construction process.

 

The free program gives clients access to pre-negotiated contracts with builders. Your RFP process is handled for you, and you can easily locate thousands of products and services for your government or non-profit. This is a great way to begin a search for the specific services your project needs.

 

During your bidding and proposal process, make sure and research your choices. Certifications in our industry mean a builder is proud to say they stick to strict standards for safety and high-quality construction.

 

Finally, ask about a builder’s past experience working on government projects. The complicated regulations and procedures on these projects need to be carefully handled.

 

A Construction Company with the right resources to complete your infrastructure project

The 3 basic components needed for a successful construction project are: the right people, in the right place, with the right resources.

 

Sometimes the right resources are a rough terrain crane instead of a boom truck but other times it might be a skilled professional with certain industry knowledge. Whatever the resource may be, it’s critical that your chosen construction company can bring it or that your budget allows for subcontracting or procurement.

 

Choose a construction company with a history of quality construction and a good safety record

You may have heard the saying, “Slow is smooth, and smooth is fast.” Taking your time to ensure a project is completed safely and accurately often results in a more efficient construction timeline.

 

Creating an environment that is safety-focused is critical. Employees should be empowered and knowledgeable enough to maintain high safety and quality standards.

 

Being part of industry-leading organizations, like the Metal Building Contractors and Erectors Association, or MBCEA, assures that a company is up-to-date on the best practices and knowledge.

 

In the construction industry, safety and quality go hand in hand. That’s why we partnered with Butler Manufacturing™. We’re held to a high standard of construction, by ourselves and our partners, and you can rest easy with our teams on the job.

A company that brings sustainable, energy-efficient construction solutions

Often, government-funded programs for civil construction demand high efficiency from the buildings and other infrastructure they produce.

 

Using highly efficient wall and roofing systems creates a building that can keep your heat and air conditioning at a more consistent temperature. A strong and insulated building limits the energy loss — lowering operating costs.

 

 

Where should you begin?

We established you should make sure you choose a company with experience, proper resources, a history of safety and quality, and efficient and sustainable building solutions for your civil construction project. You can also use established programs like Sourcewell to find quality contractors and procure products and services easier than ever.

 

Choosing a construction company for an infrastructure project can impact entire communities, and we want to help you choose the right company for your beloved community.

 

Need more help or want to request a consultation? Contact us today at

[email protected] or (717) 776-6337.

Construction Process, General Contracting

When was the last time you went to the post office? Or applied for a building permit? Paid a speeding ticket or used a road?

No one can deny municipal construction provide critical infrastructure. From offices to recreation centers to even airports, your municipal organization works to bring the services and facilities your community needs not only to exist but to grow.

And maybe you’re here because it’s growing. Maybe you’re just interested in municipal construction. Maybe you’re searching for options for high-quality government contractors.

Either way, you know that municipal agencies do more than provide for a community’s health and well-being. They work hard to protect their citizens with emergency services like fire departments and police stations.

Municipal construction clients have 3 main focuses:

  • Low-Maintenance
  • Energy-Efficiency
  • Best Value for the Budget

We’re here to help. From a US government program that offers a quicker RFP process for municipal, non-profit, educational, and religious clients, to designing a building with specific regulations, efficiency demands, and higher contractual oversight, GALBRAITH welcomes any chance to help the people that help our communities!

 

What GALBRAITH Provides as a Government Construction Contractor

With over 60 years as a top-quality commercial and industrial construction contractor, we bring a little more to the negotiating table. We understand your concerns:

  • budget constraints and limitations
  • Staying within the designated timeframe
  • Safety and regulations compliance
  • Sustainability and environmental concerns
  • Maintenance and operating costs of the new facility

Budget Worries

You’re worried your project’s budget constraints and limitations keep you from hiring one of the best construction companies in Pennsylvania, but that’s not the case!

Whether utilizing Sourcewell, a project we’ll discuss more below, or not, we bring the best in value engineering to every project. Decades of experience means we have the skill to get the most efficient, cost-effective components for your project — that’s part of The Galbraith Difference.

Timeframe

We know that construction timelines are a major concern for most of our government and municipal clients.

For example, government contracts for emergency repairs or disaster response projects may have very tight deadlines in order to minimize the impact of the disaster on the community. Or sometimes contracts may have specific requirements for completing the project within a certain timeframe to secure funding.

We’ve worked within tight parameters many times before and our Design Build delivery method is proven to deliver projects more efficiently than conventional methods.

Safety and Regulations

“Government oversight” is something you’re probably very used to. Increased safety demands and more regulations are usually par-for-the-course on a government project and we’re here to make sure your project meets strict requirements.

Superior safety standards and attention to detail are Standard Operating Procedures for any Galbraith project. Our team holds specialized certifications in medical, healthcare, and food processing facilities, to better serve our specialized clients.

Sustainability and Energy Efficiency

In December 2022, the White House announced the Federal Building Performance Standard. This hallmark event comes after years of increasingly high energy efficiency requirements for construction.

Interestingly enough, being a cold storage expert helps here. For years we’ve learned which products to use, which systems work best, and how to retrofit or remodel older buildings to meet newer standards.

When you choose Galbraith, our experienced team applies the same high standards and knowledge to your project. We’ll find the perfect balance of sustainable building solutions and energy-efficient components for your contract.

Maintenance Costs

Certain brands of sports cars are known for looking great but being expensive to fix — we’re not going to point any fingers, Consumer Reports did that for us.

The same idea can apply to buildings. “Form over function” is often ignored for municipal and government construction projects, but we can also optimize a building for long-lived components with long warranties to back your purchase.

 

Design Build Construction Meets the Demands of Municipal Construction

 

If you’re looking for a simplified, reliable construction method we suggest the Design Build process to our clients. Design Build construction puts us in charge of designing and building your project.

You won’t have to juggle different companies and Design Build usually offers faster, more efficient construction times with less expensive and time-consuming change orders.

A Design Build project keeps your project on track with consistency. As we work on your building design, we can foresee potential construction issues. We also value-engineer your project to save money from the beginning.

Combining the Design Build method with Sourcewell is a way to make your project even more efficient.

 

The Role of Sourcewell in Municipal and Government Building Contracts

 

Sourcewell helps municipal and government agencies, non-profit organizations, educational clients, and religious groups save time and money on goods and services. Think of it as a big mall, where you shop for your organization’s needs with pre-negotiated rates.

Sourcewell is a government program that exists to help communities, so you can trust that it’s fair and transparent rather than sponsored or bought listings. They have also done a lot of the work for you!

Products and services can be browsed, and signing up and participating is not only free but easy. For example, if your city needs to buy some new playground equipment, instead of spending a lot of time and effort finding suppliers and negotiating prices, you can just go to Sourcewell and see what they have.

They are focused on making the entire construction process easier for you. It guarantees you access to negotiated contracts with builders, like Galbraith, that might otherwise not have bid on your project!

 

How to Get Started

You want to get the best facility for your community or organization, and we can help. Getting started with Sourcewell is easy and you can register online here. To contact Galbraith for a municipal construction project or any other construction consultation, you can call us at (717) 776-6337.

General Contracting

It’s a fact: yearly inspections and maintenance schedules help owners avoid unexpected expenses. A well-staffed maintenance department, with a well-funded expense account, can keep a metal building system running for a long, long time.

After all, metal buildings don’t rust, rot, mold, or fall prey to termites. We’re not saying your metal building system is guaranteed forever, just that preventive and predictive maintenance is key to a building that can stand the test of time.

Not everyone has a maintenance team. GALBRAITH offers full building maintenance services, but sometimes you just need to know where to look and what to look for — and when to call in professionals for help.

We’d like to make it a little easier for you. We’re going to discuss the 10 points a commercial metal building system owner should never fail to inspect, and we’ve included a checklist you can use to assure your building is getting the preventive maintenance it needs.

 

The Basic 10 Inspection Points for Commercial Metal Building Systems

 

Roof and Wall Panel Condition

Let’s start at the top! Your roof is often your first line of defense against the elements. It also works to keep cooling and heating in or out, whichever you might need.

We’ve discussed how important the vapor barrier inside your roofs and walls is, and the need for thoroughly inspecting it. We can’t stress enough that vapor barriers in roofs and walls are one of the most common areas of failure!

Maintenance teams should thoroughly check for any dents, cracks, rust, or other signs of damage. Got a drone at home? Take the legwork out of the chore by using a drone for roofing inspections then zeroing in on problem areas for further analysis.

Make sure that the roof and wall panels are properly secured to the frame. Your wall system works in tandem to create an envelope of weathertight protection and should be thoroughly inspected for damage.

 

Flashings and Trim

Inspections and Maintenance

 

Flashings and trim protect your building from water and wind damage. Flashings are metal pieces that are installed at intersections between roof panels and walls, as well as around roof penetrations, to prevent water from seeping into the building.

Inspections and Maintenance: Trim

 

Trim refers to the materials that are used to finish the edges of the building’s roof and walls, including trim pieces around doors and windows, and at the top and bottom of the walls. The flashings and trim help to create a tight seal around the building, preventing water and wind from entering, and protecting the interior from water damage.

Inspect the flashings and trim for any signs of rust or corrosion, and check for proper installation and sealing. Due to their nature and often hard-to-reach locations, this is often overlooked in building maintenance routines.

 

Roof Drainage

Moving water, snow, and ice off your roof is a full-time job, and there are a few dedicated systems in place for the task. Once again from the top down, we’re starting with your roof drainage system.

A properly functioning roof drainage system prevents water from pooling on the roof, which causes leaks, damage to the roof decking, and mold growth. Also, the roof drainage system helps prevent water from entering the building through cracks and gaps in the roof and walls.

Check the roof drainage system for proper functioning and clear any blockages you find.

 

Gutters and Downspouts

Moving downwards from roof drainage, your gutters and downspouts should be inspected next.

Make sure they are free from debris, properly secured, and directing water away from the building. Commercial gutter systems are often heavier duty than residential gutters and downspouts. This doesn’t mean they can be ignored, however.

Inspections and Maintenance: Gutter and Downspout

Structural Frame

Inspecting the structural frame of a metal building system doesn’t create the anxiety of a wood-framed structure inspection, but it should still not be a skipped step.

Metal building systems do not rust, rot, mold, or fall prey to pests like termites. This seeming impenetrability is still only man-made, however. Inspect the structural frame for any signs of corrosion, rust, or damage, and make sure it is securely anchored to the foundation.

You don’t want to end up like the Leaning Tower of Pisa.

 

Roof Decking

Speaking of foundations, you also need to check the foundation of your roof: the roof decking.

Located under the metal panels, below the vapor barrier and insulation, lies the roof decking. Installed on the structural roof deck of a commercial building, decking provides a flat and solid surface for the roofing system installation.

Made of concrete, wood, metal, or a combination of these materials, roof decking is designed to withstand the weight of the roofing system and the elements: wind, rain, and snow.

Check the roof decking for any signs of water damage, warping, or other structural issues. Ensure fasteners are secure and in good condition and check seams and joints while you’re looking.

This is a great time to verify fire safety measures and materials are in proper working order and to check for the presence of excess moisture — that could point to issues with ventilation.

 

Insulation

Inspect the insulation for proper installation and any signs of damage, and make sure it is adequately protecting the building from heat and cold. Visually check for gaps between insulation segments and other areas of weakness.

We often use heat imaging, as you can see here, to test for areas of insulation failure or other instances of heat or cold loss. Other inspection points include measuring the insulation for consistency and compliance and visually inspecting the insulation for areas where it does not contact the surface or has water damage.

 

Skylights and Vents

Skylights can increase creativity and boost your mood. They also create a weak point in your structure. The benefits of skylights create tempting energy savings for business owners, and you shouldn’t let the added inspection time turn you from their usefulness.

When inspecting, check skylights and vents for proper operation and any signs of damage or leaks. The flashing and trim around the skylight also need to be scrutinized and note any failing weather-stripping.

 

Doors and Windows

We don’t care if this is beating a dead horse: check your door seals and windows!

In the past, we’ve stressed the importance of door seals and cited them as one of the leading areas of failure in commercial buildings. Doors especially are the most often used components of a building.

Inspect doors and windows for proper operation, proper sealing, and any signs of damage. Cold storage facilities and other commercial buildings with climate-controlled environments cannot neglect this step.

 

Electrical and Plumbing Systems

Electrical and plumbing systems are crucial to the safe operation of your building. Increased regulations and code compliance also mean that a good maintenance schedule will save you future headaches.

Check the electrical and plumbing systems for proper operation and make sure they are up to code and in good working condition. Call in professionals for a thorough inspection if your team lacks the required knowledge or credentials.

 

The Importance of Inspection and Maintenance

Even if everyone performed building inspections and all the required maintenance, buildings would still require repair, and accidents and equipment failures would still occur. Routine inspection and maintenance work to lessen the financial impact of owning or operating a building.

GALBRAITH’s team of professionals brings “The GALBRAITH Difference” to your next repair or new construction project. Our honest, experienced analysis of your building will help you find problem areas, correct them, and save some money along the way. Using our connections as a Butler Builder®, we’ll help you maintain your facility with industry-leading parts and systems.

Contact us for more information, to schedule a consultation, or to discuss building maintenance issues.

 

General Contracting

You heard it a million times as a kid: “Close the door or you’ll let the heat out!” These early attempts at teaching you responsibility have a very practical effect, so hopefully, you listened.

In the past few months, we’ve discussed where you should target maintenance and inspection for your commercial and industrial building or facility, with a focus on cold storage facilities. After decades of client projects, these are the most common areas we’ve seen building components fail and cause damage:

  • Vapor barriers
  • Condensation
  • Door Seals

Along with vapor barriers and areas of condensation, door seals cause owners the biggest headache. From creating temperature fluctuations in cold storage to increased energy bills in commercial businesses, most owners underestimate the impact of faulty door seals.

Door Seals

Why Door Seals Fail

Doors are placed where they are for a reason: an access port between two areas is needed. Their very nature means they often see a lot of use, and even doors that aren’t used that often can still have failing components.

Your most used doors, however, are the obvious point for the most common failures. Office building front doors, for instance, often cause building owners increased energy costs and are overlooked for thorough maintenance.

You can’t avoid wear on doors and their parts — a building is barraged from the moment it’s constructed. The sun damages buildings and UV light can penetrate deeply into components and cause wear and damage. Cleaning agents and cold temperatures can damage rubber and other materials used for door seals.

As the Certified Commercial Property Inspectors Association points out, preventive maintenance is the best way to avoid costly repairs, but “predictive maintenance” is also important. Predictive maintenance refers to repairs and maintenance performed because the building needs it, as areas of wear are discovered during an inspection.

Docking bays and loading dock doors in commercial distribution and manufacturing facilities often receive a lot of mileage without proper inspection and replacement. Particularly with cold storage facilities, leaking docking bays can be the first step in a product flow with more leaks than a sinking ship.

The main point, however, is that door seals fail for two basic reasons:

  • Unavoidable damage
  • Unrepaired damage

A proper building inspection and maintenance routine is vital for all buildings.

 

What Should You Look for During Building Inspection?

Every facility needs a good maintenance and inspection schedule, and commercial and industrial cold storage maintenance specifically should be done competently and place a high level of emphasis on leaking doors. Annual inspections should be the minimum for your facility.

Broken and cracked door seals are the most obvious problem and a visual inspection should be your start. Have you noticed higher than normal energy costs? Are you having frost form around freezer or cold storage doors?

Not all leaks are visible to the naked eye. In our professional inspections, we employ thermal imaging. You can read about it more in-depth here, and this example photo shows how we use thermal imaging to locate areas of heat transference.

Thermal Imaging

This image shows a pipe leaving a freezer room. The color should be more uniform, and blue areas are the coldest areas and are barely visible here. Looking at this image, we would know that this is a major weak point in the system because, at 92 degrees, it’s way too hot.

 

What Can Failing Door Seals Cause?

An improperly sealed door allows air to travel from one side of the door to the other — which, especially in climate-controlled and cold storage facilities, can have devastating effects. Commercial, retail, and office buildings should also be mindful of door leaks, however.

Leaking air is leaking money. The National Institute of Standards and Technology agrees that building envelope leaks waste utilities and creates larger energy bills. As you were warned when you were a kid, stop letting all the air out!

 

What Can You Do About Failing Door Seals?

Repair or replacement is your only option for faulty door seals. It’s not as easy as running down to the nearest home improvement store and buying some weather-stripping, though.

After thorough and careful inspection, the proper seals and materials need to be used. Our teams of experienced professionals use this time to choose materials that offer an improvement over the previous materials, if available.

When repairing door seals for clients, our teams also make sure the newly installed seals perform up to par. This extra layer of quality assurance keeps our clients’ energy bills low and their cold storage freezer room temperature stable.

We’re here to help. Our experienced crews can inspect your facility and our in-depth consultation helps you decide what repairs and maintenance your business needs. As a Butler Builder®, we’ll help you repair your current facility and expand into a new, efficient facility if you need to.

If you need a partner for your next project or an expert consultation about your current facility, contact GALBRAITH today.

 

 

 

 

 

 

 

General Contracting

Horticulture depends on the weather — or at least it used to. Indoor grow facilities offer a new-age solution to one of agriculture’s biggest challenges. It was announced in January of 2022 that the world’s biggest indoor farming operation is planned for our home state of Pennsylvania.

 

They’ll be growing USDA certified organic, chemical-free produce and producing bass that meets stringent Best Aquaculture Practices requirements. They expect to massively reduce water and land usage in comparison to a traditional facility producing the same amount of produce, while also eliminating 1.7 million miles of supply chain transportation.

 

Agriculture has been a slow-to-automate industry, but more and more people are talking about indoor farming operations and grow facilities. What do they offer? What should you consider before building one?

 

  • Sustainable Farming
  • Climate-Controlled Farming Environment
  • Maximum Usable Space
  • Considerations: Locations, Energy Requirements

 

 

Sustainable Farming

Earth’s population recently reached an estimated 8 billion people this year and is expected to reach over 9 billion by 2050 — that’s a lot of mouths to feed. Farmers and commercial agricultural businesses are busy trying to find ways to maximize food production while maintaining a finite amount of resources. All while making the entire process more efficient.

 

Limited available farmland and increased demand have made some intrepid owners and construction companies look upward. The USDA believes vertical farming provides viable solutions for increasing food security across the US and they have established grants to provide for research into the method. Indoor farming offers can also offer massive benefits to the environment.

 

Indoor farming facilities are a sustainable solution for agricultural businesses. As Forbes points out, hydroponic growing has eliminated the need for soil. This reduces water and soil pollution and erosion and allows for more efficient use of the land that is available.

 

Hydroponic growing operations have also pioneered fertilizers that don’t leech into the foods and are made from pure, less harmful ingredients than previous fertilizers. In contrast, more traditional agricultural fertilizing methods have caused disastrous effects on the environment, including being one of the largest producers of air pollution.

 

Indoor farming provides a less damaging, sustainable solution. Indoor vertical farming has been shown to use up to 95% less water than traditional farming, 90% less land, and up to 80% more produce is grown for the same amount of area. Crops can also be grown and harvested all year — even a Pennsylvania winter won’t stop production. That brings us to the next point: climate control.

 

Climate Controlled Farming Environment

Since humans began cultivating food, farmers have talked about the weather. When people began farming, about 12,000 years ago, society completely changed. Horticulture prompted people to develop long-lasting settlements, cities, kingdoms, and countries.

 

A “bad year” for weather could kill thousands, like the Megadrought of 1540 in Europe. Northern Italy went without rain for 200 days, and other European locations experienced the same lack of precipitation.

 

Across Europe rivers dried up, farmers’ fields developed cracks so big people could get stuck in them, and wildfires raged across the land. People honestly thought it was the End Times and with good cause — estimates mark that half a million people died across Europe during the 1540 Megadrought.

 

A climate-controlled horticultural facility avoids cold snaps, heat waves, and destructive insect plagues. Innovations in LED lighting efficiency are also being driven by the surge in indoor farming. It’s just a fact, 24-hour, perfectly climate-controlled temperatures offer the highest yields with far lower environmental impact.

 

 

Maximum Usable Space

While all vertical farms are “indoor farms,” not all indoor farms are vertical farms. Vertical farms seek to fully maximize available space by growing upwards, but even non-vertical indoor farming operations can create more produce than traditional methods. That’s due to hydroponic growing, climate-controlled environments, and more efficient use of even flat space.

 

Indoor vertical farming in particular is estimated to produce about 10 acres worth of produce in about 1 and ¼ acres of land. This maximizes production in otherwise very limited spaces or greatly increases the production of the land already being used for farming.

 

It’s estimated that about 50% of Earth’s habitable land is taken up by farmland. Imagine how much more food could be grown, and how many resources would be saved, if a fraction of that farmland were converted to indoor farms.

 

 

Considerations: Locations, Energy Requirements

One of the largest draws for indoor farming is the tremendously reduced travel for time-sensitive produce. This reduces vehicle emissions and demands on other parts of society’s infrastructure. Building an indoor farm close to urban areas also provides a fresh, cost-effective option to bring healthier food to more people. Indoor farms can also be constructed on established farms to further maximize their production. There are limits that must be considered, however.

 

Opponents of indoor farming site the massive energy required for these operations as a downside. Depending on the crop being grown, up to 16 hours of lighting is often necessary for maximum growth. While LED lighting options are increasingly efficient, that is still a lot of necessary energy — sometimes well over 50% of the entire facility’s energy bill. And that’s only lighting.

 

Indoor farms benefit from highly technical, advanced equipment. Systems are available that can even detect when a crop is ready to harvest and can automatically begin doing so. HVAC systems to provide ventilation and maintain temperatures and water recycling systems are just the beginning.

 

Some companies look to green energy sources for a solution to this issue. In fact, the Pennsylvania-planned largest indoor farm in the world will be run with 100% renewable energy sources. Solar power, hydropower, and wind turbines offer alternative energy sources. Some indoor horticulture facilities also use a mix of natural sunlight and only turn the lights on when the sun fails.

 

 

Indoor Farming is the Future of Farming

Innovations continue to drive efficiency into indoor farming. The Diffusion of Innovation theory forecasts a greater adaptation of this revolutionary method, especially as demand increases but supply stagnates.

 

Planning and building a successful, profitable, efficient indoor farming operation requires a team of knowledgeable, adaptable, and experienced architects, contractors, and suppliers. We find that owners often need guidance as to what components to use like choosing factory-insulated metal panels rather than saving money on a cheaper option.

 

At GALBRAITH, we welcome the chance to help you create an amazing grow facility that will forge the path for other undaunted pioneers. Contact us for more information or a consultation.